Tt00006 n3 injector tube installation for 60 series detroit diesel engines s. Detroit engines are used in a variety of sectors, including onhighway, industrial and marine applications. If you need assistance making your selection, please use our quote request form. Detroit series 60 in frame rebuild part 5 pulling the.
Insure that the seal on the rear of the camshaft gear cover does not catch on the edge of the cylinder head. Detroit diesel is one of the three major engine manufacturing companies in the united states alongside cummins and caterpillar. The overhead camshaft and cylinder head design not only maximizes engine power and performance, but optimizes fuel economy too. The detroit series 60 engine is the most popular heavyduty diesel engine in the truck market for 12 years in a row. Ive heard from some that the head has to come off for this. How to change a head gasket on a detroit diesel it still runs. Egr model series 60 egr uses a camshaft gear assembly.
Remove the rocker arm assembly for the cylinder selected. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Torque the bolts between 185 and 210 foot pounds in the proper sequence as stated by the detroit diesel series 60 troubleshooting manual. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Adjustments must be made with the engine stopped and cold with the oil temperature at 60 c 140 f or below. Detroit diesel cylinder head series 60 detroit diesel series 60 12. Detroit series 60 in frame rebuild part 5 pulling the head and oil. Detroit diesel series 60, mtu s2000 this tool is used to remove cylinder liners. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Install the rocker arm shaft assemblies to the cylinder head. The series 60 has also successfully crossed over into the offhighway markets. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly.
Injector tubes may be damaged if excessive force is used during removal. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. On my 2000 international with a detroit series 60 engine the water temperature sensor is on the back of the engine, passenger side in the cylinder head. Detroit diesel 60 egr series technician manual pdf download. Detroit series 60 head gasket rr info truckersreport.
Detroit series 60 in frame rebuild part 4 camshaft removal. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. The detroit diesel series 60 was one of the top selling onhighway engines during. Remove carbon by scrubbing the cylinder head surface with a scotch brite. M30156 detroit diesel 60 series camshaft lifting tool j46305. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly.
Using injector cup removal installation tool install injector tube in injector bore. Head bolt torque and pattern detroit diesel 60 series 12. Page 9 introduction the series 60 egr technicians guide is intended to be used by a qualified service technician familiar with detroit diesel electronically controlled ddec diesel engines and to provide a better understanding of the egr system to improve the diagnosing of a series 60 egr system. Apply 207 kpa 30 psi air pressure to the cylinder head and immerse the head in a water bath heated to 8293c 180200f. The series 60 cylinder head combines intake and exhaust valve porting and fuel injector seats with water jacketing to cool the ports, injectors and combustion chamber area. Dda tech for 30 years,all 2 cycle, series 60,50 mbe also. Since the engines that had this problem are no longer under warranty rebuild is to the owners descrection. Series 60 head 14 at diesel pro, we take pride in offering high quality replacement parts that are shipped to you fast, and guaranteed to work. Series 60 2002 engines are equipped with a new compact gear train assembly. Detroit diesel series 60 specs, bolt torques and manuals. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Head bolt torque and pattern for a detroit diesel 60 series. We distribute new and remanufactured cylinder heads for detroit diesel series 60 12.
Beginning in 2004, these engines started using a n3 injector which required. We have a full inventory of parts, ready to be shipped. Attach an air hose to the fitting on the thermostat opening cover plate. I need to roughly whats involved in doing the work and if i need any special tools. Lift the cylinder head above the engine and ease gently down onto the cylinder block until it seats on the block deck dowels. Series 60 cylinder head assembly and mating components. Detroit series 60 in frame rebuild part 5 pulling the head and oil pan. But i know its time for rebuilding is around the corner. Detroit engines use fuel injectors as part of the fuel system. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Cam gear retaining tool detroit diesel series 60 otc tools. Can someone send me pdf file for detroit 60 series head. For your convenience, please use the product links below to shop our inventory.
Please select your engine above to see a complete list of parts, or click below to jump to items that are commonly purchased by our customers. We offer new and remanufactured cylinder heads, tube kits, and exhaust valve inserts for detroit diesel series 60 11. Detroit 60 series overhaul kit options that make this process a little easier, by combining the parts that are essential to the process, such as cylinder liners, ring. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers gordon robertson diy. How do i time camshaft on a 2005 detroit 60 series engine answered by a verified technician. Call ca truck parts for more information 3056881101. Detroit diesel 50 series cylinder head remachined 235152. How many hours does it take to replace detroit series 60 head gasket. Detroit diesel series 60 service manual pdf download.
Can u help with the head removal and intallation on a detroit 12. Bored and made a video of me removing head of engine. In 1993, it was popular on many usa buses in the 11. The others, i really dont remember where they were cracked but i do believe it was in the exhaust port. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Can someone send me pdf file for detroit 60 series head removal. The correct was under warranty was to replace all the liners and ring sets.
M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Detroit forum series 60 liner question 4570 on 20101. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. Can anyone tell me if you have to take the head off of a detroit 60 series to replace the injector cups. Paying careful attention not to score cylinder head to injector tube sealing surface, clean injector tube threads with fine wire brush. On feb 25, 2008, a question titled series 60 knock noise 2793 was added to the detroit forum on diesel talk. Head bolt torque and pattern for a detroit diesel 60 series 12. We magnaflux ourselves, but send out heads to be pressure tested. Nov 08, 2016 how to remove cylinder liner from detroit series 60 12. The series 60g camshaft has no injector lobe on the cam. Ensure tube does not protrude past fire deck into cylinder.
Remove the five bolts for the camshaft gear cover inspection plate and. Model 790795797 series jacobs engine brake, designed for the detroit diesel series 60 engine. I have only ever had a few 60 series with cracked heads. If you do not see the series 60 gasket set you are looking for, please use our quote request form or call us at 877. All heads are in stock and you can select from bare or complete with valves and springs.
We offer a large assortment of new and remanufactured detroit diesel series 60 cylinder head components, including cylinder heads, valve train components, cylinder head gasket sets, and valve cover components. How to replace a cylinder head on a detroit 60 series. Starting from the middle of the head, slowly remove each head bolt stud note. Talk to certified mechanics, save 30%50% off oem prices, delivery in 2days or less to most areas. See figure cylinder head assembly and mating components figure 1. I had one a few months ago that cracked in the head bolt hole.
I sent the head to the machine shop to get checked just in case. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Cylinder head installation on 20082017 detroit diesel dd15. Exhaust valves on the cylinder must be in the closed position rocker arm roller should be on the base circle of. The camshaft actuates the intake and exhaust valves and injector operating mechanism. How do you replace a cam on a series 60 detroit engine once. Usually if i have a cracked head, i just replace it. The 1 cylinder kit that had the failed liner was to get a new cylinder kit. Already have a good selection of tools such as 34 inch torque wrench, gasket scrapers, overhead hoist, plenty of large inchsize wrenches and. Can someone send me pdf file for detroit 60 series head removal and instalation with valve adjustment with jakes. The detroit diesel series 60 lives up to its heritage as a tough engine that will last for years with proper care.
With the overhead camshaft design, the cylinder head. I have also heard that the head does not need t come off. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. How to remove detroit diesel injectors it still runs. When the assembly is in position remove the guide studs, install and hand tighten the four camshaft gear cover bolts until the. It is important to note that these sohc engines require removing and reinstalling the camshaft as a complete assembly. Remove the studs and install the 38 cylinder head bolts. Detroit diesel cylinder head dd detroit diesel dd cylinder head detroit diesel cylinder head dd dd cylinder head detroit diesel dd cylinder head reman detroit diesel series dd cylinder head refurbished all cylinder heads from internet diesel and diesel machine works include new guides, injector tubes and valves.
The 92s and 71s, etc, didnt use head gaskets, but the 60 is a different animal and id think it probably does. Detroit series 60 in frame rebuild part 5 pulling the head and oil pan duration. Nov 27, 20 can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. How to remove cylinder liner from detroit series 60 12.
Tt00006 n3 injector tube installation for 60 series. A key part of that is overhauling an engine when it is needed. Install injector cup removal installation tool into injector bore. M30161 j46904 pre epa07 m30162 j47907 epa07 removing and installing preepa07 drain engine coolant before removing injector tube.
I have fuel getting into my coolant system, and am told it is injector cups. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Detroit diesel series 60 engine overhaul kit 2 piece articulated piston new style. We offer new cylinder head gasket sets for detroit diesel series 60 11. I plan on doing a inframe myself, so ive been getting some price quotes.
See figure camshaft and related parts camshaft and related parts. Lucky him is was only 19 teeth out and no contact with valvespistons. I never worked on any of the 60 series so i dont have a clue, but with many other diesels, if its just a slight oozing, correctly retorqueing the head usually takes care of it. Detroit forum series 60 knock noise 2793 on 20080225. The exhaust valves on the cylinder to be adjusted must be in the closed position rocker arm loose. Can u help with the head removal and intallation on a.
Removing cylinder head off detroit series 60 youtube. If removing the piston and connecting rod assembly to work on the cylinder liner, stop here. Detroit diesel series 60, 53, 71, 92 cylinder heads diesel pro. How many hours does it take to replace detroit series 60. Hey man i need a top end valve adjustment on my detroit. Camshaft gear assembly series 60 exhaust gas recirculation egr model. Tip of the injector must be flush with the fire deck or sunk into the cylinder head. Whether you are looking or a detroit diesel cylinder head for sale, or any of the related parts, we can help.
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